by Hiroyuki Hirano
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Product Description
In this important sourcebook, JIT expert Hiroyuki Hirano provides the most vital information available on the visual workplace. He describes the 5S's: in Japanese they are seiri, seiton, seiso, seiketsu, and shitsuke (which translate as organization, orderliness, cleanliness, standardized cleanup, and discipline). Hirano discusses how the 5S theory fosters efficiency, maintenance, and continuous improvement in all areas of the company, from the plant floor to the sales office. This book includes numerous case studies, hundreds of graphic illustrations, and over forty 5S user forms and training materials.
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Average Customer Review:
0 of 0 people found the following review helpful:
Great Book, 2008-09-03
This is very comprehensive and thorough as well as good to read without a lot of fluf. I'm picky with books and this is really one of the better publications.
3 of 4 people found the following review helpful:
5 Pillars Rocks, 2007-04-20
As a quality and safety manager for more than 15 years, I STILL found this book to be wonderfully useful. A clean, well structured and smooth functioning work environment MUST be at the basis for quality and productivity. The text is well organized and presented with clearn B&W photos, flow charts and sample forms. Hirano also includes plenty of funny, true life stories to keep the book interesting. Highly recommended.
2 of 3 people found the following review helpful:
Turn the 5S principles into a process for your organization..., 2006-11-01
...this book shows you how. The author explains how costly untidiness and dirt can be. Imagine the cost of employees wandering around looking for tools instead of adding value through their work. This is one of the few books you can study and then implement the lessons learned from your study. For years to come every time you study it you will learn something new; therefore I recommend the sturdy hardcover edition. You will find your colleagues wanting to continually improve their 5S process too.
8 of 8 people found the following review helpful:
Readable and practical book, 2005-12-04
I checked this out from the library and read it in one day (I didn't do anything else all day, and I'm a fast reader). Hirano's style is very educational: he resorts to humor, he states his biases clearly, he details step-by-step instructions, he warns about pitfalls, he gives his own insight on overcoming those pitfalls. He walks the walk: the only photo of him in the book is of him cleaning the floor in a factory.
For anyone already familiar with Lean Principles, the focus of this book is 5S, of which the English translation is approximately Sort, Straighten, Shine, Standardize, Sustain. However, Hirano never or rarely uses those, preferring instead to use more accurate (but less alliterative) words like, Organization, Orderliness, Cleanliness, Standardized Cleanup, and Discipline. He explains strategies for starting and for sustaining these "pillars", such as a ruthless red-tag campaign to initiate organization, signboards to maintain orderliness, and 5S patrols to maintain cleanliness and to improve on what already exists. He includes sample forms and kick-off campaign letters.
Best of all, this book shows how 5S is the basis for all other Lean Principles, such as reducing muda and improving throughput. A fantastic resource that I know I will be using over and over.
2 of 4 people found the following review helpful:
GREAT!!!, 2005-10-21
A simple "how-to-do-it" book (step by step) with many examples. When I started to talk to top management I did not have to convince them, the book did this.
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